What are the Advantages of Welding Robots in Sheet Metal Fabrication Applications?
What is welding?
Welding is a manufacturing process and technique for joining metals by heating, high temperature or high pressure. Welding is a link in the sheet metal fabrication process. Two separate metal parts are connected together by means of pressure or heating to generate interatomic bonding force. According to the different heating procedures and process characteristics in the welding process, it can be divided into fusion welding and pressure welding. The welding process simplifies casting and forging processes, has good sealing, saves metal materials, and has better finishing.
Suzhou Houdry mechanical and electrical technology Co.,Ltd gives priority to the introduction of fully automatic welding robots. The automatic welding robots realize the automation of the welding process and liberate the workers from the heavy welding work. Because welding robots have many advantages, they are quickly used in various fields, Development, and gradually replaced the traditional welding.
What are the advantages of fully automatic welding robots in sheet metal fabrication applications?
1.Stabilize and improve welding quality and ensure weld uniformity
During the welding process of the robot, parameters such as welding current, welding voltage, wire feeding speed and dry elongation in the welding parameters play a decisive role in the welding result. The welding quality is less affected by human factors, so the welding quality is stable. In manual welding, the welding speed, dry elongation, etc. are all changed, so it is difficult to achieve quality uniformity.
2.Improve labor productivity, can work continuously 24 hours a day.
A functioning welding robot can replace 2 to 4 welding workers. The robot has no fatigue and can produce continuously 24 hours a day. With the development of high-speed and high-efficiency welding technology, the welding speed of the robot will be accelerated, and the welding robot has greatly improved the production efficiency for the enterprise.
3. Improve the working conditions of workers, and can work in a harmful environment
The strong arc light, high temperature, smoke, splash, and toxic gas generated during the welding process have caused great harm to the welding workers' bodies, and the robot can continue to work efficiently in complex and extreme environments.
4. Reduce the requirements for workers' operating skills
A skilled welder needs a long time of repeated practice to master the welding process and meet the requirements of the welding process, while the welding robot has lower requirements for the operator. Generally, after about 3 days of training, the robot can basically master the use and process adjustment.